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TPE Zero-degree material

An extremely soft thermoplastic elastomer with a hardness close to or at the 00 scale on the Shore durometer (approximately 0-5A on Shore A scale).

  • Product Description
  • 概要
  • Item

    Description

    Product Name

    TPE Zero-degree Material

    Product Description

    An extremely soft thermoplastic elastomer with a hardness close to or at the 00 scale on the Shore durometer (approximately 0-5A on Shore A scale).

    Key Characteristics

    1. Ultra-low Hardness: Shore 00 hardness, extremely soft touch similar to silicone or gel.
    2. High Transparency: Excellent light transmittance in pure form.
    3. High Elasticity & Elongation: Can be stretched significantly and recovers slowly.

    Main Applications

    Ultra-soft touch toys, simulated skin materials, medical device accessories (e.g., cushion pads, massage heads), adult products, high-comfort grips, sealing/cushioning gaskets (ultra-soft contact), ultra-soft protective cases for electronics, creative stress-relief products.

    Processing Methods

    Injection Molding (requires specialized mold and process), Extrusion Molding, Compression Molding.

    Environmental Certifications

    ROHS, REACH, FDA (optional, grade dependent), LFGB (optional), Phthalate Free.

    Color

    Transparent, Translucent, or custom light colors (may slightly affect transparency with colorant).

    Odor

    Very low or none.

    Appearance

    Transparent or translucent uniform pellets.

    Storage Conditions

    Store sealed in a cool, dry place (recommended <30°C), away from heat sources. Avoid pressure to prevent caking. Recommended shelf life: 12 months.

    Packaging

    25/20 kg/bag, or small vacuum packs .

    Physical Properties (Typical)

    Test Item

    Typical Value/Range

    Unit

    Test Standard / Note

    Specific Gravity

    0.84 - 0.92

    g/cm³

    ASTM D792

    Hardness

    00-20 to 00-40 (~0-5A Shore A)

    Shore 00

    ASTM D2240 (Must use Type 00 durometer)

    Tensile Strength

    1.0 - 3.0

    MPa

    ASTM D412

    Elongation at Break

    500 - 1000+

    %

    ASTM D412

    Permanent Set

    Relatively Low

    %

    ASTM D412

    Light Transmittance (Transparent Grade)

    ≥ 85

    %

    ASTM D1003

    Suggested Molding Conditions

    Item

    Parameters & Instructions

    Drying

    60-70°C / 2-3 hours (Recommended to prevent bubbles)

    Melt Temperature

    140 - 170 °C (Strictly control, prone to degradation at high temps)

    Mold Temperature

    10 - 30 °C (Lower temp aids demolding)

    Injection Pressure/Speed

    Low to medium pressure, low-speed filling to prevent shear overheating and flash.

    Runner & Gate

    Design should be short and thick. Large gate size is preferred to avoid excessive flow resistance.

    Cooling Time

    Must be sufficiently long for proper setting.

    Critical Precautions

    1. Hardness Measurement: Must use a Shore Type 00 durometer. Type A durometer is invalid and meaningless for measurement.
    2. Temperature Sensitivity: Extremely prone to degradation from overheating or shear heat, leading to stickiness, bubbles, and property loss. Use low-shear screws and employ low-temperature, slow-speed processing.
    3. Mold & Demolding: Adequate draft angles and polished surfaces are necessary. Mold release agents may be needed. Ejection must be smooth and even to prevent distortion.

    Purge Suggestion

    Before and after processing, thoroughly purge the barrel and screw using LDPE or very low MFI HDPE at the lowest possible temperature (e.g., 130-150°C) and low speed. Avoid using high-temperature materials (e.g., PC, ABS) for direct purging.


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