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TPE products - Computer and mobile phone connection cables

A thermoplastic elastomer specifically designed for the outer jacket of data cables, charging cables for computers, mobile phones, etc.

  • Product Description
  • 概要
  • Item

    Description

    Product Name

    TPE Cable Material (for Computer & Mobile Phone Cables)

    Product Description

    A thermoplastic elastomer specifically designed for the outer jacket of data cables, charging cables for computers, mobile phones, etc.

    Key Characteristics

    1. Excellent Flex & Tangle Fatigue Resistance: Withstands repeated bending without cracking.
    2. Superior Surface Feel & Smoothness: Easy coiling/uncoiling, comfortable grip.
    3. Good Abrasion & Scratch Resistance: Protects inner conductors, extends cable life.

    Main Applications

    USB data cables, Type-C charging cables, Lightning cables, headphone wires, outer jackets for various device connection cables.

    Processing Methods

    Extrusion (Primary).

    Environmental Certifications

    ROHS, REACH, Halogen-free, Phthalate Free.

    Color

    White, Black, and various standard colors (e.g., Space Gray, Starlight), color stable.

    Storage Conditions

    Store sealed in a dry, cool place. Prevent moisture absorption.

    Packaging

    25 kg/bag.

    Key Physical Properties

    Test Item

    Typical Value/Range

    Test Standard

    Hardness (Common)

    75A - 95A

    ASTM D2240

    Tensile Strength

    ≥ 10 MPa

    ASTM D412

    Elongation at Break

    ≥ 300%

    ASTM D412

    Flex Life

    ≥ 10,000 cycles

    Custom or refer to UL62

    Tear Strength

    ≥ 25 kN/m

    ASTM D624

    Suggested Extrusion Conditions

    Item

    Parameter/Guideline

    Drying

    80-90°C / 3-4 hours (Mandatory, to prevent surface pinholes)

    Extrusion Temperature

    160-190°C

    Screw L/D Ratio

    Recommended ≥ 25:1

    Cooling

    Use staged water trough cooling for dimensional stability and roundness.

    Critical Precautions

    1. High Cleanliness Required: Production environment and equipment must be extremely clean. Any contamination causes surface defects.
    2. Yellowing Resistance: For white or light-colored cables, use high UV-resistant and anti-yellowing grades.
    3. Adhesion: Ensure good adhesion to inner insulation (e.g., PE, PVC) to prevent jacket peeling.


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